hollow fiber module production

Service

Together we will lead your ideas to success. From concept development and prototypes to market-ready products, we are your full-service partner for membrane-based filters!

Development

For us, development means working with you to bring new ideas to life, check feasibility and carry out optimum quality assurance in line with the process.

We are known for our technical advice, cost-effective solutions when replacing materials and for checking the feasibility of your planned product.

  • Product development in close coordination with our customers
  • Development and production of prototypes
  • Design development
  • Feasibility analysis and CAD simulation
  • Analysis and optimization of third-party components
design of hollow fiber modules
hollow fiber module_manufacture technology

Filter production

We have more than 25 years of expertise in membrane technology and filter production. We are your partner when it comes to complex and innovative membrane modules. Special solutions are our specialty.

Alpha Plan is an expert in membrane technology - especially for poly(ether)sulfone-based hollow fibers - as well as in all the necessary manufacturing and process technologies for module housings, connectors, etc. This enables us to meet even the most complex requirements in terms of size, geometry and material.

Thanks to our highly qualified production teams and our quality assurance, we can guarantee high process stability and reproducibility. Production takes place in a clean room under controlled manufacturing conditions, in accordance with the ISO-14644-1 Class 8 standard in the central production area and ISO-14644-1 Class 6 at the laminar flow workstation.

This makes us a preferred partner for the life science industry:

  • Flexible production capacities from prototype to series production
  • Individual manual, semi-automated and fully automated solutions
  • Expertise in filter assembly and mechanical processing
  • In-house clean room production (according to class 8 and class 6)
  • Individual sterilization concept

Manual, semi-automated or fully automated production

Customized design for a flexible manufacturing process, according to your customer requirements.

A high level of automation is crucial to meet the quality and production requirements of a customer who is planning for 100,000 or even millions of membrane modules. However, if only a few special prototypes or a pre-series of the product is required, such as for market acceptance testing, then an automated process is not suitable.

This is why Alpha Plan enables flexible and cost-effective production based on a project plan or budget concept. Together with the customer, we select the respective manufacturing method within the given budget.

Our highly qualified production team offers a module that is just as precise and reproducible as it will be later in a semi-automated or automated process. You will hardly see any difference in how the module has been manufactured.

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hollow fiber module production

Quality management

Highest quality is the key to our work - the basis for this is our integrated and certified quality management system. 

Alpha Plan develops and produces all filters and modules in-house as part of a certified quality management system and is certified in accordance with ISO 9001: 2015 and ISO 13485:2016. You can find the corresponding certificates here.

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Gas transfer modules

Application examples:
  • Oxygen enrichment / carbonation of liquids
  • Degassing of liquids
  • Bioreactor oxygenators
Art. No. Product Dimensions (Ø/length) w/o connections Membrane Connections Inner surface Outer surface Intracapillary volume Extracapillary volume
0510142 GTM S 12 / 60 mm PMP FLC 80 cm² 160 cm² 0.6 ml 1.3 ml
0510143 GTM M 21 / 120 mm PMP FLC 0.10 m² 0.19 m² 6 ml 17 ml
0510144 GTM L 26 / 120 mm PMP FLC 0.15 m² 0.29 m² 9 ml 26 ml
MWCO - Molecular Weight Cut-Off; ICS - Intra Capillary Space; ECS - Extra Capillary Space; TMP - Trans-membrane pressure, FLC - Female Luer Connector; Ø - Housing diameter; Length - Housing length without end caps and connections