hemodialyzer assembly line with robot

Focus
Dialyzer production systems

Alpha Plan is one of the world's leading manufacturers of automated production systems specifically for the production of hollow fiber dialyzers. The basis for this is our extensive know-how in the field of membrane-based filters and housings, optionally made of polycarbonate or polypropylene, which has grown over 25 years.

Alpha Plan's dialyzer production plants are installed in more than 20 countries and, with their constantly growing production capacity, make a significant contribution to meeting the demand for these medical products.

Know How

More than 100 Alpha-Plan employees form the expert team for the development, design and automation of these special production systems. They are built at our site in Radeberg and are used all over the world.

The degree of automation of our machine can also be selected: from manual operating units to robot-guided production technology.

Automation

With our modular machine concept, most processes can be customized and adapted to specific products. The degree of automation can also be selected: from manual operating units to robot-guided production technology.


Technology

Our production and assembly lines consist of several individual machines and can be customized to your requirements.

Capacities

We know from experience that every system is unique. That's why our machines and solutions are designed to be flexible and adapt to your requirements. Below you will find an overview of the options that have become established in practice.

Capacities at a glance >
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Gain an insight into a dialyzer production facility equipped with Alpha Plan production technology.

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Capacities

Manual Semi-automated Automated
500 T.
1 million
2 million
4 million
6 million

Gas transfer modules

Application examples:
  • Oxygen enrichment / carbonation of liquids
  • Degassing of liquids
  • Bioreactor oxygenators
Art. No. Product Dimensions (Ø/length) w/o connections Membrane Connections Inner surface Outer surface Intracapillary volume Extracapillary volume
0510142 GTM S 12 / 60 mm PMP FLC 80 cm² 160 cm² 0.6 ml 1.3 ml
0510143 GTM M 21 / 120 mm PMP FLC 0.10 m² 0.19 m² 6 ml 17 ml
0510144 GTM L 26 / 120 mm PMP FLC 0.15 m² 0.29 m² 9 ml 26 ml
MWCO - Molecular Weight Cut-Off; ICS - Intra Capillary Space; ECS - Extra Capillary Space; TMP - Trans-membrane pressure, FLC - Female Luer Connector; Ø - Housing diameter; Length - Housing length without end caps and connections